Casting Facilities

Melting

  • 1500 KW / 300 Hz VIP Dual track coreless Induction Furnace with 2 nos. 2000 Kg Crucibles of Inductotherm Make
  • 650 KW /300 Hz VIP Dual track coreless induction furnace with 2 nos. 1000 kg Crucibles of Inductotherm Make
  • 1 NOS Tilting type ARC Furnace with Refining Facility capacity 2000 kgs
 

Machine Moulding

  • Air Impulse High Pressure Moulding Machine – FONDARC (French Design) Rated Production Capacity 90 moulds per hour Box Size 700 X 700 X 300 / 300 mm
  • 1 Pairs ARPA -450 Moulding Machines, Moulding Box Size 650 X 600 X 175 / 250 mm
  • 1 Pairs ARPA -900 Moulding Machines, Moulding Box Size: 1075 X 800 X 300 / 300 mm
 

Pouring system

  • Pouring lines with bi-rail handling system.
  • Pusher & pullers on track for handling mould box make Fondarc .
 

Heavy Moulding

  • Mold made in Sodium Silicate, Co2 Sand and No-Bake Molding, in the maximum box size 2000x2000x1000mm and maximum weight upto 2000kg.
 

Core Making

  • Shell core shooter.
  • Electric oven.
  • Sand drier, make - Rhino Machinery.
  • Core sand mixer make- J K Foundry .
 

Core Making Process

  • No Bake
  • Co2 Core
  • Cold Box
  • Fully automatic cold box sand preparation & distribution system.
    • Capacity : 2 Ton/Hrs
  • Fully automatic residual gas scrubber for cold box Process.
    • Capacity : 2 Ton/Hrs
    • Capacity : 10000 CFM
  • Fully Automatic Universal Hydraulic operated Amine cold box machine –
    • Shot Capacity : 7.5 kg
    • Parting Vertical : 500x250x300mm
  • Fully Automatic Hydraulic operated Amine cold box machine- 2 nos.
    • Parting : Vertical
    • Shot Capacity : 3kg
    • Tooling Size : 400x250x250mm
    • Tooling Size : 500x250x300mm
  • Fully Automatic Universal Hydraulic operated Amine cold box machine:
    • Shot Capacity : 60kg
    • Parting Vertical : 700x400x500mm
    • Parting Horizontal : 700x500x500mm
 

Sand plant

  • SAND PLANT OF FONDARC MAKE (French Design) Capacity : 80 MT/ Hr with online sand testing, online sand cooling & with fully automated, PLC controlled operations.
 

Knockout & Decoring

  • Decoring cutter.
  • Tumbling barrel , Make - Jadav industries.
  • Knock out 2000, Make - Sunny precision,
  • Chipping hammer, Make- Chicago pneumatic
  • Conveyorised hanger type Shot blasting machines - 2Nos
 

Fettling - Finishing & Painting

  • Cutter grinder, Make- Chicago Pneumatic.
  • Swing frame grinder.
  • Pedestal grinder .
  • Pneumatic hand grinder, Chicago Pneumatic.
  • Pneumatic cutter ,Chicago Pneumatic.
  • Conveyorized, forced air drying painting booth.
 

Material handling

  • E.O.T. crane f/c tapping 3 ton, make- Meeka Industries.
  • Pouring hoist & laddel(1000kg & 500kg) Make- Dhanprakash,
  • Electric & power stacker, Make- Godrej.
  • Bundling machine, Make-Sona Industries.
  • Fork lift truck Make Godrej.
 

Pattern shop

  • Methoding and simulation Through SOFTCAST. Pattern and Core Boxes are made on CNC. Maintenance of the tooling of the Tooling done in-house.
  • Lathe machine , Make-Kirlosker.
  • Milling machine, Make- Cooper Engg.
  • Drilling Machine.